Tube Automation

Glorystar Tube Automation solutions help manufacturers automate tube loading and material feeding operations for tube laser cutting systems. Designed to reduce manual handling, improve machine utilization, and support scalable production growth, these systems help fabricators process more material with greater efficiency and consistency.

Whether producing structural steel components, agricultural equipment, construction products, furniture, fitness equipment, or industrial assemblies, tube automation helps streamline workflow while supporting higher production volumes and reduced labor requirements.

About Tube Automation

Glorystar Tube Automation solutions are designed to automate the loading and feeding of round, square, rectangular, and structural tube profiles into tube laser cutting systems. Available in semi-automatic, fully automatic bundle-loading, and servo-driven conveyor-loading configurations, these systems help manufacturers improve throughput, reduce operator involvement, and maximize the performance of their tube laser equipment.

Automation options are available to support a variety of tube sizes, lengths, and production requirements, allowing manufacturers to select the level of automation that best fits their operation today while supporting future growth.

Glorystar Tube Automation Systems

Semi-Automatic Tube Loading

The Semi-Automatic Tube Loading System assists operators with material feeding while maintaining flexibility for mixed-production environments. Designed for manufacturers processing a variety of tube sizes and profiles, it reduces manual loading effort while providing a practical entry point into tube automation.

Key Features

  • Supports round, square, rectangular, and structural tube profiles
  • Accommodates a variety of tube sizes and lengths
  • Reduces manual loading effort and setup time
  • Maintains flexibility for changing production requirements
  • Cost-effective automation solution for growing operations

Fully Automatic Tube Loading

The Fully Automatic Tube Loading System automatically feeds bundled tube material into the tube laser, minimizing operator involvement and supporting continuous production. It is ideal for manufacturers seeking higher throughput and greater automation in high-volume production environments.

Key Features

  • Automatically loads bundled tube material
  • Reduces operator intervention during production
  • Supports continuous material feeding
  • Improves loading efficiency and consistency
  • Designed for high-volume manufacturing applications

Servo-Driven Automatic Tube Loading System:

The Servo-Driven Automatic Tube Loading System is designed for larger tube diameters, heavier materials, and demanding production environments. Using a powered conveyor-based loading system, it provides reliable automated feeding while supporting high-capacity tube processing applications.

Key Features

  • Supports larger diameter and heavier tube materials
  • Provides continuous automated material feeding
  • Handles longer tube lengths and higher material capacities
  • Improves machine utilization and material flow
  • Ideal for demanding, high-production environments

Benefits of Glorystar's Tube Automation Systems

Increase Throughput

  • Reduce delays associated with manual material loading
  • Keep tube lasers operating more consistently
  • Support higher production volumes and output

Reduce Labor Requirements

  • Automate repetitive loading and feeding tasks
  • Minimize operator involvement throughout production
  • Allow personnel to focus on higher-value activities

Improve Production Consistency

  • Deliver repeatable material feeding and positioning
  • Reduce operator-related variability
  • Support reliable production performance

Enhance Workplace Safety

  • Reduce manual lifting and material handling
  • Improve operator ergonomics around production equipment
  • Minimize handling-related risks and injuries

Maximize Machine Utilization

  • Reduce idle time between material loads
  • Maintain efficient material flow into the tube laser
  • Increase productive cutting time

Glorystar Tube Loader Specifications

Click the dropdowns below to view detailed specifications for machines that are compatible with automation.

Material Type

Round/square tubes, channel steel, etc.

Feeding Method

Arranged feeding

Feeding Quantity per Time

6 pieces

Feeding Length

m

5.6 – 6.2

ft

18.4 – 20.3

Max Weight per Tube

kg

<120

lb

<265

Max Load Capacity

T

1

lb

2205

Rack Dimensions

mm

5200 x 2100 x 950

ft

17.1 x 6.9 x 3.1

Designed For

120 – 240 chuck machines with 6 – 12-meter tubes feeding capacity

Considering Other Options?

  • Running high-volume production on smaller tube diameters? 

  • Need integrated bevel cutting while improving material handling efficiency? 

Material Type

Round, square, rectangular tubes, etc.

Feeding Method

Entire bundle hoisting

Feeding Length

m

4 – 6

ft

13.1 – 20

Max Weight per Tube

kg

<200

lb

<441

Max Load Capacity

T

2

lb

4410

Rack Dimensions

mm

7600 x 3600 x 1600

ft

25 x 12 x 5.3

Designed For

240 chuck machines with 6-meter tubes feeding capacity

Considering Other Options?

  • Need automated loading for versatile tube fabrication applications? 

  • Need to process a wider range of tube sizes while reducing manual loading? 

 

360 – 560 Chuck Size

690 – 860 Chuck Size

Material Type

Round/square tubes, channel steel, etc.

Feeding Method

Arranged feeding

Tube Quantity per Cycle

5 pieces

4 pieces

Tube Length

m

6 – 12

6 – 12

ft

19.7 – 39.4

19.7 – 39.4

Max Load Capacity

T

9

12

lb

19842

26455

Rack Dimensions

mm

30000 x 6300

32000 x 11000

ft

98.4 x 20.7

105 x 36

Designed For

Chuck machines with 6 – 12-meter tubes feeding capacity

Considering Other Options?

  • Need automated material handling for high production tube fabrication? 

  • Processing larger-diameter pipe, structural tubing, and heavy materials? 

Glorystar Fully Automatic Tube Loading FAQ's

A:  Glorystar offers multiple tube loading solutions designed to support different production requirements, including:

  • Semi-automatic loading systems for flexible production environments
  • Fully automatic bundle loading systems for high-volume manufacturing
  • Servo-driven conveyor loading systems for larger tubes, heavier materials, and continuous production

Automation options are available for a variety of tube sizes, lengths, and machine configurations.

A:  Tube automation is ideal for manufacturers seeking to increase productivity, reduce labor requirements, and improve machine utilization. Common industries and applications include:

  • Structural steel fabrication
  • Agricultural equipment manufacturing
  • Construction equipment production
  • Furniture manufacturing
  • Fitness equipment production
  • Industrial and OEM manufacturing

A:  Glorystar tube automation systems are designed to handle a variety of tube and profile types, including round, square, rectangular, and structural profiles. Material capabilities vary depending on the automation configuration, tube size, tube length, and machine model.

A:  The ideal automation solution depends on tube size, tube length, production volume, and future growth plans. Semi-automatic systems provide flexibility for mixed-production environments, while fully automatic and servo-driven systems are designed for higher production volumes and greater levels of automation.

Bramac Machinery can help evaluate your application and recommend the most appropriate solution.

A:  Tube automation reduces the time spent loading and feeding material into the machine, allowing the tube laser to spend more time processing parts. By minimizing manual handling and production interruptions, manufacturers can improve throughput, increase machine utilization, and create a more efficient production workflow.