Tube Lasers

HSG Tube Lasers image

HSG Tube Lasers are engineered to cut complex tube shapes with speed, accuracy, and full automation. With advanced chuck technology, intelligent control systems, and smart software, these machines are ideal for industrial tube processing.

HSG Tube Lasers image

About Tube Lasers

HSG tube laser systems deliver precision, efficiency, and consistency in cutting round, square, rectangular, and custom-profile tubing. Designed for diverse industrial applications, these advanced systems handle mild steel, stainless steel, aluminum, and more, making them ideal for OEMs, contract manufacturers, and structural fabricators. Equipped with cutting-edge technology like auto-loading, bevel cutting, and intelligent clamping, they help boost productivity, reduce secondary operations, and ensure reliable results across a wide range of manufacturing demands.

Key Features of the Tube Lasers

Easy-to-Use CNC System

  • HSG-X BUS CNC system for smooth, intuitive operation
  • Reduces operator workload, boosts efficiency, and lowers production costs

Intelligent Digital Four Chucks

  • Self-adjusting clamping force for stable handling of heavy or ultra-heavy tubes
  • Wireless data transmission and real-time clamping feedback
  • Supports “0 tailing” cutting – maximizes material usage

“3+1” Twin-Chuck Clamping System

  • Combines C3 and C4 chucks for synchronized clamping and movement
  • Supports long and heavy tubes with automatic deformation correction
  • Enables “true 0 tailing” cutting – no restrictions on tube length
  • Solves limitations of traditional 2-, 3- and 4-chuck systems

Rich Tube Cutting Library

  • Library includes nearly 100 joggling patterns for post-cut welding prep
  • Supports splicing for square, round, and hexagonal tubes
  • Ideal for 90 arcs, tee joints, angled splicing, and cut-through hole designs
  • Compatible with angle iron and channel steel
HSG Tube Lasers TLS

Benefits of Choosing Tube Lasers

High Precision & Zero Tailing

  • Advanced chuck technology enables real “0” tailing for maximum material use
  • Maintains stable, high accuracy cutting even on long or heavy tubes
  • Ideal for round, square, rectangular, hexagonal, and custom tube profiles

Intelligent Automation

  • Self-adjusting clamping adapts in real time to different tube sizes and weights
  • Features like auto-correction, wireless data, and adaptive cutting reduce errors and downtime
  • Enhances operator efficiency and speeds up part production

Built to Last

  • Heavy-duty design for industrial-grade durability
  • Consistent performance across long shifts and tough materials
  • Lower maintenance requirements and long-term operational value

Tube Lasers Specifications

Click the dropdowns below to view detailed specifications for the Tube Lasers.

Specification

Metric

Imperial

Laser Power

1.5kW – 6kW

1500W – 6000W

Tube Processing Range

R1

Round tube: 8mm – 120mm

Square tube: 8mm x 8mm – 120mm x 120mm

Side Length: 8mm – 120mm

R2

Round tube: 8mm – 240mm

Square tube: 8mm x 8mm – 240mm x 240mm

Side Length: 8-240mm

R3

Round tube: 20mm – 325mm

Square tube: 20mm x 20mm – 230mm x 230mm

Diagonal≤325mm

R1

Round tube: 0.31in- 4.72in

Square tube: 0.31in x 0.31in – 4.72in x 4.72in

Side Length: 0.31in – 4.72in

R2

Round tube: 0.31in- 9.45in

Square tube: 0.31in x 0.31in – 9.45in x 9.45in

Side Length: 0.31in – 9.45in

R3

Round tube: 0.79in – 12.80in

Square tube: 0.79in x 0.79in – 9.06in x 9.06in

Diagonal≤12.80in

Range of Incoming Materials for Tube

1000mm – 6500mm

39.37in – 255.91in

Positioning Precision of X/Y Axis

±0.05mm/m

±0.00059in/ft

Repetitive Positioning Precision of X/Y Axis

±0.03mm

±0.0012mm

Speed of Chuck

150 RPM (R1)

100 RPM (R2)

90 RPM(R3)

Max Linkage Speed

150 m/min (R1)

120 m/min (R2)

90 m/min (R3)

492ft/min (R1)

393.7ft/min (R2)

295.28ft/min (R3)

Max Linkage Acceleration

1.5 G (R1)

1.0 G (R2)

0.8 G (R3)

Max Single Tube Weight

About 50 kg (R1)

About 300kg (R2)

About 200kg (R3)

About 110lb (R1)

About 661lb (R2)

About 441lb (R3)

Bevel Option

No

Core Attributes

R1

Compact, High-Speed Tube Laser Cutter: Tailored for precision work on small-diameter tubes

Real-Time Tube Support: Adaptive follow-up support ensures stable, accurate cutting

Smart Bus-Controlled Operation: Delivers responsive performance and intuitive system management

R2

Versatile Dual-Chuck Tube Laser Cutter: Engineered for a wide range of pipe and profile shapes

Standard Rectangular & Circular Chuck Setup: Handles multiple tube geometries with ease

Smooth, High-Speed Motion Control: Enhanced dynamics enable faster cycles and increased throughput

R3

Cost-Effective Tube Laser Cutting Solution: Efficient performance in a compact footprint

Space-Saving Design: Small form factor ideal for workshops with limited floor space

Pneumatic Chuck System: One-click opening with automatic centering for faster setup

Double-Row Roller Clamping: Provides stable holding force to maintain cutting accuracy

Specification

Metric

Imperial

Laser Power

3kW – 6kW

3000W – 6000W

Tube Processing Range

T2

Round tube: 20mm – 240mm

Square tube: 20mm x 20mm – 240mm x 240mm

Diagonal≤330mm

T3

Round tube: 20mm – 350mm

Square tube: 20mm x 20mm – 350mm x 350mm

Diagonal≤495mm

T2

Round tube: 0.79in – 9.45in

Square tube: 0.79in x 0.79in – 9.45in x 9.45in

Diagonal≤13in

T3

Round tube: 0.79in – 13.78in

Square tube: 0.79in x 0.79in – 13.78in x 13.78in

Diagonal≤19.5in

Range of Incoming Materials for Tube

1000mm – 7000mm (T2)

1000mm – 9000mm (T3)

39.37in – 275.59in (T2)

39.37in – 354.33in (T3)

Positioning Precision of X/Y Axis

±0.03mm/m (T2)

±0.05mm/m (T3)

±0.00035 in/ft (T2)

±0.00059 in/ft (T3)

Repetitive Positioning Precision of X/Y Axis

±0.03mm

±0.00118in

Speed of Chuck

100 RPM (T2)

80 RMP (T3)

Max Linkage Speed

100 m/min (T2)

80 m/min(T3)

328ft/min (T2)

262ft/min (T3)

Max Linkage Acceleration

  1. G (T2)

0.8 G (T3)

Max Single Tube Weight

About 300kg (T2)

About 600kg (T3)

About 661lb (T2)

About 1323lb (T3)

Bevel Option

Yes, all bevel cutting pipes should be above

50mm, thickness above3mm

Bevel Angle

±45°

Core Attributes

Three-Chuck Tube Laser Cutter: Delivers precise control and strong clamping for long and complex tubes

Independent Servo-Driven Support: Adaptive follow-up system ensures accuracy during high-speed cutting

Smart Bus Control Platform: Offers seamless operation with intelligent automation features

Fully Mobile Three-Chuck System: Flexible configuration allows for enhanced material handling and positioning

Specification

Metric

Imperial

Laser Power

6kW – 20kW

6000W – 20000W

Tube Processing Range

TX12036

Round tube: 50mm – 500mm

Square tube: 50mm x 50mm – 350mm x 350mm

Diagonal≤500mm

TX12050

Round tube: 40mm- 360mm

Square tube: 40mm x 40mm – 250mm x 250mm

Diagonal≤360mm

TX12036

Round tube: 1.97in – 19.69in

Square tube: 1.97in x 1.97in – 13.78in x 13.78in

Diagonal≤19.69in

TX12050

Round tube: 1.57in – 14.17in

Square tube: 1.57in x 1.57in – 9.84in x 9.84in

Diagonal≤14.17in

Range of Incoming Materials for Tube

2000mm – 12000mm (TX12036)

2500mm – 12000mm (TX12050)

78.74in – 472.44in (TX12036)

98.43in – 472.44in (TX12050)

Positioning Precision of X/Y Axis

±0.05mm/m

±0.00059 in/ft

Repetitive Positioning Precision of X/Y Axis

±0.05mm

±0.0020 in

Speed of Chuck

60 RPM (TX12036)

40 RMP (TX12050)

Max Linkage Speed

60m/min

196.85 ft/min

Max Linkage Acceleration

0.6 G (TX12036)

0.3 G (TX12050)

Max Single Tube Weight

About 1200kg (TX12036)

About 1500kg (TX12050)

About 2645lb (TX12036)

About 3306lb (TX12050)

Bevel Option

Yes, all bevel cutting pipes should be above

50mm, thickness above3mm

Bevel Angle

±45°

Core Attributes

3+1 Twin-Chuck Tube Laser Cutter: Optimized layout with dual chucks plus auxiliary support for enhanced control

Heavy-Duty Tube Handling: Multi-point support system ensures stability and precision during the cutting process

Specification

Metric

Imperial

Laser Power

6kW – 20kW

6000W – 20000W

Tube Processing Range

TL660

Round tube: 80mm – 660mm

Square tube: 80mm x 80mm – 450mm x 450mm

Diagonal≤660mm

Side Length≥80mm

TL730S

Round tube: 120mm- 715mm

Square tube: 120mm x 120mm – 500mm x 500mm

Diagonal≤715mm

Side Length: 120mm-500mm

TL660

Round tube: 3.15” – 25.98in

Square tube: 3.15in x 3.15in – 17.72in x 17.72in

Diagonal≤25.98in

Side Length≥3.15in

TL730S

Round tube: 4.72in – 28.15in

Square tube: 4.72in x 4.72in – 19.69in x 19.69in

Diagonal≤28.15in

Side Length: 4.72in – 19.69in

Range of Incoming Materials for Tube

3000mm – 12000mm (TL660)

3000mm – 16000mm (TL730S)

118.11in – 472.44in

(TL660)

118.11in – 629.92in (TL730S)

Positioning Precision of X/Y Axis

±0.01mm/m

±0.00012 in/ft

Repetitive Positioning Precision of X/Y Axis

±0.01mm

±0.00039 in

Speed of Chuck

30 RPM

Max Linkage Speed

50m/min (TL660)

45m/min (TL730S)

164ft/min (TL660)

147.6ft/min (TL730S)

Max Linkage Acceleration

0.2 G

Max Single Tube Weight

About 3000kg (TL660)

About 4000kg (TL730S)

About 6614lb (TL660)

About 8818lb (TL730S)

Bevel Option

Yes, all bevel cutting pipes should be above

50mm, thickness above3mm

Bevel Angle

±45°

Core Attributes

Four-Chuck Tube Laser Cutter for Heavy-Duty Applications: Engineered for ultra-stable processing of long, large-diameter tubes

Zero-Tail Cutting Capability: Maximizes material usage by eliminating waste at the tube end

Optional Automated Handling: Supports automatic loading and unloading systems designed specifically for heavy tube operations

Specification

Metric

Imperial

Laser Power

3kW – 6kW

3000W – 6000W

Tube Processing Range

Round tube: 12mm – 254mm

Square tube: 20mm x 20mm – 200mm x 200mm

Side Length≤200mm

Round tube: 0.47in – 10in

Square tube: 0.79in x 0.79in – 7.87in x 7.87in

Side Length≤7.87in

Range of Incoming Materials for Tube

1000mm – 6500mm

39.37in – 255.91in

Positioning Precision of X/Y Axis

±0.03mm/m

±0.00035 in/ft

Repetitive Positioning Precision of X/Y Axis

±0.03mm

±0.00118 in

Speed of Chuck

120 RMP

Max Linkage Speed

120m/min

393.7 ft/min

Max Linkage Acceleration

1.2 G

Max Single Tube Weight

About 200kg

About 441lb

Bevel Option

Yes, all bevel cutting pipes should be above

50mm, thickness above3mm

Bevel Angle

±45°

Core Attributes

All-in-One Processing: Combines cutting, drilling, and tapping in a single, streamlined machine

High-Speed Precision: Capable of producing complex patterns with accuracy and efficiency

Optional Automated Material Handling: Supports advanced loading and unloading systems for uninterrupted productivity

Tube Lasers FAQ's

A: HSG Tube Lasers can cut round, square, rectangular, oval, hexagonal, and other irregular or custom profiles. They’re also capable of cutting angle iron and channel steel, making them highly versatile for industrial applications.

A: Yes — HSG Tube Lasers support true “0 tailing”. With advanced chuck systems like the “3+1” twin-chuck setup and intelligent four-chuck clamping, the machine can use 100% of the tube length, eliminating waste at the end of each part.

A: HSG systems use intelligent, self-adjusting chucks that automatically adapt to tube size and weight. This ensures stable clamping even for heavy and ultra-heavy tubes and maintains high cutting accuracy without manual intervention.

A: HSG Tube Lasers come equipped with automatic loading and unloading systems, wireless data transmission, real-time clamping feedback, and automatic correction of tube deformation — all designed to reduce manual labor and speed up production.

A: Yes. The clamping system is engineered for long-length and heavy tubes, providing stable support and synchronized movement to ensure consistent cut quality — even on challenging workpieces.

A: HSG Tube Lasers can process a wide range of tubing diameters, typically from φ20 mm to φ350 mm (0.8″ to 13.8″), depending on the model. Ultra-large systems can accommodate even larger diameters for heavy industrial applications.

A: Yes — HSG Tube Lasers feature the HSG-X BUS CNC system, which is user-friendly and intuitive. Operators can learn quickly, and the interface includes smart tools like nesting, job queues, cutting libraries, and real-time diagnostics.

A: HSG’s built-in library includes nearly 100 pre-programmed joggling and splicing patterns — including tee joints, 45° angles, arc splicing, and weld prep geometries. This saves programming time and ensures consistency for welding and assembly.

A: HSG Tube Lasers are built for industrial durability and feature low-maintenance linear systems. Preventative maintenance is simple and supported by remote diagnostics and local service partners.

A: HSG Tube Lasers are available in a range of customizable power levels, typically from 1.5kW to 12kW+ depending on tube thickness, material, and production speed. Sales teams help match the right wattage to your job specs.