Press Brakes

HSG Bending Machines HC

HSG Press Brakes are engineered for accurate, repeatable bending across a wide range of materials and thicknesses. Built with high-performance hydraulic and servo-electric technology, intuitive controls, and automation-ready options, these machines deliver consistent results for both job shops and large-scale manufacturers.

HSG Bending Machines HC

About Press Brakes

Designed for speed, control, and flexibility, HSG Press Brakes combine robust frame construction with advanced bending intelligence. From small-batch jobs to high-volume runs, these machines offer the power and precision needed for tight-tolerance forming, with integration capabilities for smart factory environments.

Key Features of the Press Brakes

Advanced CNC Control System

  • CybTouch 12PS Control System: Offers intuitive operation with automatic calculations for bending angles, main pressure, and deflection compensation.
  • Wireless Connectivity: Enables software upgrades and data backups via desktop or notebook computers, ensuring seamless operation and minimal downtime.

Automatic Compensation Mechanism

  • Mechanical Deflection Compensation: Automatically adjusts for lateral and vertical deflections based on workpiece length, thickness, and angle, enhancing bending precision.
  • High-Precision Potentiometers: Ensure accurate control of compensation, maintaining consistent bend quality across various materials.

Robust Structural Design

  • High-Rigidity Frames: Constructed from high-quality carbon steel, the frames undergo finite element analysis to minimize deformation, ensuring long-term stability.
  • Optimized Bed Structures: The matrix machine and cross-sectional welding design enhance rigidity, reducing the impact of external forces on the machine bed.

Automation-Ready Configurations

  • Integration with Robotic Systems: HSG Press Brakes can be equipped with robotic arms for automated part handling, increasing throughput and reducing manual labor.
  • Modular Design: Facilitates easy upgrades and customization to meet evolving production requirements.
HSG Bending Machines specs

Benefits of Choosing Press Brake Machines

Enhanced Precision and Consistency

  • The combination of advanced control systems and automatic compensation ensures each bend meets exact specifications, reducing material waste and rework.

Increased Productivity

  • Automation-ready features and intuitive controls streamline the bending process, allowing for faster setup times and higher production rates.

Reduced Operational Costs

  • Energy-efficient designs and reduced reliance on manual labor contribute to lower operating expenses, enhancing overall profitability.

Versatility Across Applications

  • HSG Press Brakes are suitable for a wide range of industries, including automotive, aerospace, and construction, accommodating various materials and complex bending requirements.

Smart Manufacturing Integration

  • With Industry 4.0 compatibility, these machines can seamlessly integrate into smart factory environments, enabling real-time data monitoring and remote diagnostics.

Press Brake Machines Specifications

Click the dropdowns below to view detailed specifications for the Press Brakes Machines.

Specification

Metric

Imperial

Bending Force

1100KN (HC-1103)

2500KN (HC-2504)

4000KN (HC-4006)

800KN (HC-8025)

124 ton (HC-1103)

281 ton (HC-2504)

450 ton (HC-4006)

90 ton (HC-8025)

Controlled Axis

4 + 1; can customize to 6 + 1 or 8 + 1

Throat Depth

400mm

Rapid Descent Speed

200mm/sec (HC-1103)

150mm/sec (HC-2504)

90mm/sec (HC-4006)

180mm/s (HC-8025)

7.87in/sec (HC-1103)

5.91in/sec (HC-2504)

3.54in/sec (HC-4006)

7.09in/sec (HC-8025)

Return Speed

150mm/sec (HC-1103)

120mm/sec (HC-2504)

70mm/sec (HC-4006)

140mm/sec (HC-8025)

5.91in/sec (HC-1103)

4.72in/sec (HC-2504)

2.76in/sec (HC-4006)

5.51in/sec (HC-8025)

Fuel Tank Capacity

200L (HC-1103)

400L (HC-2504)

600L (HC-4006)

250L (HC-8025)

52.83gal (HC-1103)

105.67gal (HC-2504)

158.4gal (HC-4006)

66.04gal (HC-8025)

Whole Equipment Weight

8000kg (HC-1103)

16000kg (HC-2504)

28000kg (HC-4006)

7000kg (HC-8025)

17637lbs (HC-1103)

35274lbs (HC-2504)

61729lbs (HC-4006)

15432lbs (HC-8025)

Core Attribute

Electro-Hydraulic Precision: Powered by an energy-efficient servo system for accurate and repeatable bending operations

Smart CNC Control: Equipped with high-speed back gauges and automatic crowning to ensure consistent results across various materials

Built for the Long Haul: Rugged construction paired with intelligent automation makes it a perfect fit for advanced fabrication environments

Seamless Line Integration: Designed to smoothly integrate into smart production lines for increased productivity and workflow efficiency

Press Brake Machines FAQ's

A: HSG press brakes are designed to bend mild steel, stainless steel, aluminum, copper, and other metal alloys, with a variety of tooling options to match different material types and thicknesses.

A: HSG offers press brakes in a range of capacities — from 40 tons to 600+ tons and bending lengths from 1.2 meters up to 6 meters, depending on the model. Custom sizes are also available for special applications.

A: Yes — HSG press brakes use advanced CT12/Delem or similar CNC controllers, offering multi-axis control, graphical programming, and 3D simulation to simplify setup and improve part accuracy.

A: HSG press brakes deliver high-precision bending thanks to:

  • CNC-controlled back gauges
  • Servo-driven hydraulic systems
  • Automatic crowning

Accuracy is typically within ±0.3 mm, depending on tooling and setup.

A: Yes — most HSG press brakes support standard European or American-style tooling, depending on the machine configuration. Adapters are available for custom or legacy tools.

A: Absolutely. Machines are equipped with emergency stop functions to ensure operator safety. Some models also support category 4 compliant safety packages.

A: Yes — the touchscreen CNC interface is user-friendly and includes graphical part programming, auto-sequencing, and tool setup assistance. Most operators can be trained in 1–2 days.

A: HSG offers full installation, training, and after-sales support through its North American network. Remote diagnostics and on-site service are available.

A: Regular maintenance ensures peak performance and long machine life. HSG press brakes typically require:

  • Routine hydraulic oil checks and replacement
  • Inspection of tooling and clamping systems
  • Cleaning of back gauges and guide rails
  • Calibration of CNC systems as needed

The machine’s CNC interface also provides maintenance alerts and logs to help schedule service proactively.

A: HSG press brakes are used across industries such as:

  • Metal fabrication
  • Automotive
  • Appliance manufacturing
  • Agricultural equipment
  • Construction and HVAC

They are ideal for both low-volume prototyping and high-volume production environments.