The DCE-Ⅲ Series from Nissei delivers precision two-color molding, energy-efficient performance, advanced control, and fast mold rotation, making it ideal for complex, multi-material applications.
The DCE-Ⅲ Series by Nissei comprises all-electric, two-color, and dissimilar material injection molding machines with clamping forces ranging from 140 to 250 tons (154 to 276 U.S. tons). These machines are engineered to enhance productivity and design flexibility across various industries, including automotive, industrial parts, and household goods. They feature Nissei’s innovative “Double Flat Clamp” mechanism, ensuring optimal clamping force distribution for superior molding performance and significant energy savings.
Key features of the DCE-Ⅲ Series include the advanced TACT® Ⅳ controller, offering high-speed and high-functioning control to improve operational efficiency. The machines utilize a “DC Type” core rotation method, where the movable platen is equipped with a rotation mechanism. After molding the primary part, it rotates the mold to the secondary side, allowing resin to fill the space between the primary molded part and cavity. This design facilitates the molding of intricate-shaped products with fewer shape restrictions compared to core-back types.
Choosing the DCE-Ⅲ Series offers substantial benefits, such as the ability to produce complex, multi-material products in a single process, thereby reducing assembly steps and cycle times. The machines’ all-electric operation ensures energy efficiency, leading to lower operational costs. Additionally, the advanced control systems provide consistent, high-quality output, making them a valuable asset for manufacturers aiming to enhance efficiency and product quality.
| Item | Unit | 9A (A: 9A & B: 9A) |
|---|---|---|
| Screw Diameter | inch (mm) | 1.02 (26), 1.10 (28), 1.26 (32), 1.42 (36) |
| Injection Capacity | inch³ (cm³) (oz) | 3.6 (59) (2.0), 4.2 (69) (2.3), 5.5 (90) (3.0), 7.0 (114) (3.8) |
| Max. Injection Pressure | psi (MPa) (kgf/cm²) | 38,450 (265) (2704), 35,410 (244) (2490), 27,140 (187) (1908), 21,330 (147) (1500) |
| Clamping Force | USton (kN) (tf) | 134 (1190) (121) |
| Clamping Stroke | inch (mm) | 17.7 (450) |
| Min. Mold Thickness | inch (mm) | 6.7 (170) |
| Max. Daylight Opening | inch (mm) | 24.4 (620) |
| Tie Bar Clearance (H×V) | inch (mm) | 26.0 x 9.8 (660 x 250) |
| Die Plate Dimensions (H×V) | inch (mm) | 31.5 x 18.9 (800 x 480) |
| Ejector Stroke | inch (mm) | 3.9 (100) |
| Item | Unit | 25A (A: 25A & B: 25A) |
|---|---|---|
| Screw Diameter | inch (mm) | 1.42 (36), 1.57 (40), 1.77 (45), 1.97 (50) |
| Injection Capacity | inch³ (cm³) (oz) | 9.95 (163) (5.5), 12.3 (201) (6.7), 15.5 (254) (8.5), 19.2 (314) (10.5) |
| Max. Injection Pressure | psi (MPa) (kgf/cm²) | 37,000 (255) (2602), 31,780 (219) (2235), 25,100 (173) (1765), 20,320 (140) (1429) |
| Clamping Force | USton (kN) (tf) | 224 (1990) (203) |
| Clamping Stroke | inch (mm) | 20.5 (520) |
| Min. Mold Thickness | inch (mm) | 9.8 (250) |
| Max. Daylight Opening | inch (mm) | 30.3 (770) |
| Tie Bar Clearance (H×V) | inch (mm) | 36.4 x 12.0 (925 x 305) |
| Die Plate Dimensions (H×V) | inch (mm) | 42.1 x 22.4 (1070 x 570) |
| Ejector Stroke | inch (mm) | 3.9 (100) |
| Item | Unit | 36A (A: 36A & B: 36A) |
|---|---|---|
| Screw Diameter | inch (mm) | 1.77 (45), 1.97 (50), 2.20 (56) |
| Injection Capacity | inch³ (cm³) (oz) | 17.5 (286) (9.6), 21.5 (353) (11.8), 27.0 (443) (14.8) |
| Max. Injection Pressure | psi (MPa) (kgf/cm²) | 30,040 (207) (2112), 24,380 (168) (1714), 19,450 (134) (1367) |
| Clamping Force | USton (kN) (tf) | 446 (3970) (405) |
| Clamping Stroke | inch (mm) | 29.5 (750) |
| Min. Mold Thickness | inch (mm) | 11.8 (300) |
| Max. Daylight Opening | inch (mm) | 41.3 (1050) |
| Tie Bar Clearance (H×V) | inch (mm) | 44.1 x 16.5 (1120 x 420) |
| Die Plate Dimensions (H×V) | inch (mm) | 53.5 x 31.9 (1360 x 810) |
| Ejector Stroke | inch (mm) | 4.7 (120) |
| Item | Unit | 50A (A: 50A & B: 50A) |
|---|---|---|
| Screw Diameter | inch (mm) | 1.97 (50), 2.20 (56), 2.48 (63) |
| Injection Capacity | inch³ (cm³) (oz) | 24.5 (402) (13.5), 30.8 (505) (16.9), 39.0 (639) (21.4) |
| Max. Injection Pressure | psi (MPa) (kgf/cm²) | 28,730 (198) (2020), 22,930 (158) (1612), 18,140 (125) (1276) |
| Clamping Force | USton (kN) (tf) | 661 (5880) (600) |
| Clamping Stroke | inch (mm) | 33.5 (850) |
| Min. Mold Thickness | inch (mm) | 17.7 (450) |
| Max. Daylight Opening | inch (mm) | 51.2 (1300) |
| Tie Bar Clearance (H×V) | inch (mm) | 59.6 x 22.2 (1515 x 565) |
| Die Plate Dimensions (H×V) | inch (mm) | 72.0 x 40.6 (1830 x 1030) |
| Ejector Stroke | inch (mm) | 7.1 (180) |
| Item | Unit | 71A (A: 71A & B: 71A) |
|---|---|---|
| Screw Diameter | inch (mm) | 2.20 (56), 2.48 (63), 2.80 (71) |
| Injection Capacity | inch³ (cm³) (oz) | 33.8 (554) (18.6), 42.8 (701) (23.5), 54.4 (891) (29.9) |
| Max. Injection Pressure | psi (MPa) (kgf/cm²) | 28,440 (196) (2000), 22,490 (155) (1582), 17,700 (122) (1245) |
| Clamping Force | USton (kN) (tf) | 896 (7965) (813) |
| Clamping Stroke | inch (mm) | 40.4 (1025) |
| Min. Mold Thickness | inch (mm) | 17.7 (450) |
| Max. Daylight Opening | inch (mm) | 58.1 (1475) |
| Tie Bar Clearance (H×V) | inch (mm) | 73.6 x 28.0 (1870 x 710) |
| Die Plate Dimensions (H×V) | inch (mm) | 85.4 x 47.2 (2170 x 1200) |
| Ejector Stroke | inch (mm) | 7.9 (200) |
A: The series offers clamping forces ranging from 140 to 250 tons (154 to 276 U.S. tons), accommodating various molding requirements.
A:This mechanism ensures ideal clamping force distribution to both sides of the mold, enhancing mold longevity and product quality.
A: It involves a rotation mechanism on the movable platen that rotates the mold to the secondary side after molding the primary part, allowing for the molding of intricate-shaped products with fewer shape restrictions.
A: Yes, the series is designed for two-color and dissimilar material molding, enabling the production of complex, multi-material products in a single process cycle.
A: Industries such as automotive, industrial parts manufacturing, and household goods production benefit from the series’ capabilities in producing high-designability and functional products efficiently.
