Laser Welders

HSG Laser Welders

HSG’s laser welding solutions combine cutting-edge technology with ergonomic design to deliver consistent and high-quality welds. From handheld units to robotic systems, these welders are adaptable to a wide range of industrial applications, ensuring flexibility and productivity in metal fabrication processes.

HSG Laser Welders

Laser Welder Catalog

Click the dropdowns below to view specific products in our Laser Welder catalog.

About Laser Welders

HSG Laser Welders are engineered for high-precision, efficient, and versatile welding applications. Utilizing advanced fiber laser technology, these machines offer superior welding quality across various materials and thicknesses. Designed with user-friendly interfaces and automation-ready features, HSG welders cater to both small-scale workshops and large manufacturing facilities.

Key Features of the Laser Welders

Advanced Welding Technology

  • Swing Welding Mode (WOBBLE Technology): Enhances welding fault tolerance and allows for wider weld widths by compensating for small laser spots.
  • Three-in-One Functionality: Capable of welding, cutting, and cleaning, providing multifunctional capabilities in a single machine.

Ergonomic and User-Friendly Design

  • Handheld Laser Head: Lightweight and ergonomically designed for comfortable operation, allowing access to hard-to-reach areas.
  • Quick Lens Replacement: Features a pull-type system for swift swapping of collimating and focusing lenses, ensuring minimal downtime.

Efficient Cooling System

  • Dual Temperature and Control Chiller: Maintains precise temperature control for efficient heat dissipation, ensuring stable operation of core optical components.

Stable Wire Feeding

  • DC Dual-Driven Wire Feeder: Provides consistent wire feeding, resulting in stable and high-quality welds.
HSG Laser Welders up close

Benefits of Choosing Laser Welders

Enhanced Welding Quality

  • Produces aesthetically pleasing welds with high strength and smooth transitions, reducing the need for post-weld processing.

Increased Productivity

  • Offers faster welding speeds compared to traditional methods, improving overall production efficiency.

Versatility Across Applications

  • Suitable for various industries, including automotive, aerospace, and custom fabrication, accommodating different materials and complex welding requirements.

Reduced Costs

  • Automation minimizes the need for manual intervention, lowering labor expenses.
  • High electro-optical conversion rates lead to lower energy consumption, contributing to cost savings and environmental sustainability.

Laser Welders FAQ's

A: HSG welders can weld a wide range of metals, including carbon steel, stainless steel, aluminum, galvanized sheet, and copper alloys. The FMW and HLGW series are especially effective on thin to medium thicknesses with clean, oxidation-free welds.

A: Depending on the power level:

  • FMW Series (1000W–3000W) can weld:
    • Stainless/Carbon Steel: 0.5–4 mm
    • Aluminum/Galvanized: 0.5–2.5 mm
  • HLGW Series supports similar ranges but offers more consistency on multi-pass and automated runs for thicker materials.

A: Laser welding is:

  • Up to 3× faster
  • Produces stronger, cleaner welds with less heat distortion
  • Requires minimal post-processing
  • Offers higher precision and is easier to automate

A: Yes! HSG’s FMW Series supports:

  • Welding
  • Cutting (thin sheets)
  • Surface cleaning (rust, paint, residue removal)

A: Yes. HSG FMW and HLGW series both support wire feeding (1.6mm) and include dual-driven, DC wire feeders for consistent deposition on gap-filled or multi-layer welds.

A: Only basic training is needed.

  • FMW Series: Intuitive; most operators can start welding within a day
  • HLGW Series: Simple robot programming; supports manual-to-auto mode switching, making it user-friendly even for first-time automation users.

A: No — laser welders have fewer consumables and require less frequent maintenance than traditional arc welding machines. Built-in cooling systems and remote diagnostics help keep uptime high.

A: Yes.  The FMW Series includes protective interlocks, safety nozzles, and optional safety glasses/shields. The HLGW Series includes fully enclosed work cells, interlocking doors, emergency stops, and light curtain protection.

A: Absolutely. The HLGW Series is designed for robotic integration and automation, perfect for smart factory environments.

A: HSG press brakes are used across industries such as:

  • Metal fabrication
  • Automotive
  • Appliance manufacturing
  • Aerospace
  • Electrical enclosures
  • Furniture and signage production

They are ideal for clean welds, high precision, and consistent output, whether in low-volume customization or high-volume production.