Tool grinding mist collection systems are vital in modern machining environments, removing coolant mist and oil aerosols from the air. These systems help protect workers’ health, extend equipment life, and ensure compliance with OSHA and EPA air quality standards in tool grinding applications.
Air Quality Engineering’s mist collectors offer high-efficiency filtration, multi-stage designs, and modular scalability. These systems include electronic or mechanical filtration for reliable mist and smoke removal. Units are compact, easy to maintain, and designed to meet evolving industrial needs.
These systems enhance worker safety, reduce equipment downtime, and support cleaner air in manufacturing. With Air Quality Engineering’s expertise, tool grinding operations run more efficiently, with improved regulatory compliance and long-term cost savings.
| MX66O Series of Central Filtration Systems | |
|---|---|
| Models | M266O, M366O, M466O |
| Airflow Capacity | 4,000 to 8,000 CFM (depending on model) |
| System Type | Central media-based air cleaning system |
| Filter Configuration | Multi-stage; options include pre-filter, primary filter, HEPA and odor modules |
| Application Areas | Coolant mist, grinding dust, welding fumes, smoke, general pollutants |
| Power Input | Custom per motor/blower selection (standard: 208-480V / 3-phase) |
| Cabinet Construction | Heavy-duty powder-coated steel |
| Motor/Blower | Customized to fit airflow and space needs |
| Mounting Type | Floor or room-mounted |
| Warranty | 36-month limited warranty |
| Accessories | HEPA filters, odor modules, drain kits, installation kits |
| M33O Mist Collectors | |
|---|---|
| Model | M33O |
| Airflow Capacity | Up to 1,000 CFM |
| Cabinet Construction | 16-gauge steel, powder-coated, chemical-resistant, ivory textured finish |
| Power Input | 115V/60/1 Phase or 230V/60/1 Phase |
| Motor Options | 1 HP (standard), 1.5 HP (optional) |
| Blower Options | Belt-driven, forward-curved with adjustable sheave |
| Filter Options – Prefilter | Two 12″ x 24″ x 2″ Mist Impingers; One 12″ x 24″ x 4″ Pleated Prefilter (MERV 8) |
| Filter Options – Primary | One 12″ x 24″ x 26″ Bag Filter (MERV 13 or 14); One 12″ x 24″ x 12″ Polypropylene ESF (MERV 14) |
| Standard Features | Dirty filter gauge Power indicator light 10-ft power cord with plug Dual 8″ duct collars Drain connection Flexible mounting options |
| Mounting Type | Floor or ceiling mounted |
| Warranty | 36-month limited warranty |
| MistBuster® 500 – Mist Collector & Eliminator | |
|---|---|
| Model | MistBuster® 500 |
| Airflow | Variable to 500 CFM |
| Primary Filter | Electrostatic Precipitator |
| Cabinet | 16-gauge steel with powder-coated, chemical-resistant baked enamel (ivory or gray) |
| Power Input | 115 VAC, 60 Hz, 1 Phase – 2.5 A 240 VAC, 60 Hz, 1 Phase – 1.25 A 460 VAC, 60 Hz, 1 Phase – 0.63 A (connects to 2 legs of 3-phase) |
| Efficiency | Up to 97.8% on submicron particles (ASHRAE Std. 52.2) |
| Mounting Options | Machine mount, wall mount, ceiling mount, pedestal/floor stand |
| Applications | Metal machining, EDM, grinding, turning, mist and smoke control |
| Additional Features | Patented AQE Advantage™ cell Coolant selector switch for oil/water Compact and energy-efficient (draws as little as 1 amp) Electrical compartment isolated from airflow |
| Warranty | 36-month limited warranty |
| M66O Mist Collectors | |
|---|---|
| Model | M66O |
| Airflow Capacity | Up to 2,000 CFM |
| Cabinet | 16-gauge steel, powder-coated, chemical-resistant, ivory textured finish |
| Power Input | 110-120V/60/1 Phase 208-240V/60/1 or 3 Phase 440-480V/60/3 Phase |
| Motor Options | 1HP, 1.5HP, 2HP, 3HP, 5HP |
| Blower Options | Belt-driven (forward curved) or Direct-drive (backward inclined) |
| Standard Features | Adjustable motor/blower options Optional silencer for quiet operation Dirty filter gauge & power indicator light 10-ft power cord (single phase) Drain connection for oil/coolant return Dual 8″ collars for flexible ducting |
| Filter Options – Prefilter | Two 24″ x 24″ x 2″ Mist Impingers One 24″ x 24″ x 4″ Pleated Filter |
| Mounting Type | Floor or ceiling mounted |
| Warranty | 36-month limited warranty |
| MistBuster® 2000 – Mist Collector & Eliminator | |
|---|---|
| Model | MistBuster® 2000 |
| Airflow | Variable up to 1,650 CFM |
| Filtration Efficiency | Up to 99.6% on submicron particles (ASHRAE 52.2 at 1000 CFM) |
| Filtration Stages | 1st: Aluminum impinger 2nd: 2x AQE Advantage™ electronic cells 3rd: 2x High-efficiency electronic cells 4th (optional): 2x Additional high-efficiency cells 5th (optional): Odor control or HEPA module |
| Cabinet | 16-gauge powder-coated steel, ivory or gray textured finish |
| Power Input | 115 VAC, 60 Hz, 1 Phase – 8.2 A 240 VAC, 60 Hz, 1 Phase – 4.1 A |
| Mounting Options | Machine mount, wall mount, ceiling mount, pedestal stand |
| Applications | High-speed machining, coolant mist and smoke capture |
| Features | Patented variable-voltage coolant selector Fully sealed electrical compartment Compact and energy-efficient (draws as little as 1 amp) Industrial-grade electronic cells with low static pressure |
| Warranty | 36-month limited warranty |
| MistBuster® 850 – Electronic Mist Collector | |
|---|---|
| Model | MistBuster® 850 |
| Airflow | Variable up to 850 CFM |
| Filtration Stages | 1st: Aluminum mesh impinger 2nd: AQE Advantage™ cell 3rd-4th: High-efficiency electronic collector cells 5th (optional): HEPA or carbon module |
| Efficiency | Up to 99.4% on submicron particles (ASHRAE Std. 52.2 at 750 CFM) |
| Power Input | 115 VAC, 60 Hz, 1 Phase – draws as little as 1.08 A Also available in 240 VAC |
| Cabinet | Powder-coated 16-gauge steel (ivory or gray finish) |
| Mounting Options | Machine mount, ceiling, wall, or floor via pedestal stand |
| Applications | High-pressure coolant applications (600–1,500 PSI), smoke and mist removal |
| Key Features | Patented coolant selector switch Sealed electrical compartment Compact & energy-efficient Reliable electronic filtration with minimal maintenance |
| Warranty | 36-month limited warranty |
| MistBuster® 500 Media – Mist Eliminator | |
|---|---|
| Model | MB500 Media |
| Airflow | Variable up to 500 CFM |
| Filtration Type | Disposable Media (MERV 15, 95% efficiency) |
| Power Input | 115 VAC, 60 Hz, 1 Phase – 3.5 Amps |
| Cabinet | 16-gauge steel, powder-coated with chemical-resistant baked enamel (ivory or gray finish) |
| Mounting Options | Machine mount, wall mount, ceiling mount, or pedestal stand |
| Efficiency | Up to 95% for mist and smoke |
| Applications | Source collection of smoke, mist, and metal particles from machining |
| Key Features | Compact size (similar to a household microwave) Energy efficient (draws as little as 1.75 amps) Coolant selector switch for water- or oil-based mist Sealed electrical compartment |
| Warranty | 36-month limited warranty |
| MistBuster® 850 Compact Air Cleaner | |
|---|---|
| Model | MB850 Compact |
| Airflow | Variable up to 850 CFM |
| Primary Filter | Electrostatic |
| Cabinet | 18-gauge steel, powder-coated, chemical-resistant, ivory or gray finish |
| Power Input | 115 VAC, 60 Hz, 1 Phase – 3.9 Amps 240 VAC, 60 Hz, 1 Phase – 1.95 Amps 460 VAC, 60 Hz, 1 Phase – 0.98 Amps (connects to 2 legs of 3-phase) |
| Efficiency | Up to 98.6% on submicron particles (ASHRAE Std. 52.2 @ 600 CFM) |
| Filtration Stages | 1st: 4″ aluminum mesh impinger 2nd: AQE Advantage™ electronic collector cell 3rd: High-efficiency electronic collector cell 4th (optional): HEPA or carbon post-filter |
| Applications | Metal machining, grinding/polishing, EDM mist collection |
| Features | Compact footprint for tight spaces Coolant selector switch for oil or water-based mist High-efficiency electronic collection Minimal maintenance in wet environments |
| Warranty | 36-month limited warranty |
A: It removes oil mist, water-based coolant mist, and fine particulates produced during tool grinding.
A: Yes, Air Quality Engineering designs its systems to meet or exceed OSHA and EPA indoor air quality standards.
A: Absolutely. These systems are built for durability and consistent performance in demanding industrial environments.
A: They use electronic precipitation or multi-stage mechanical filtration, depending on the model, to ensure effective mist removal.
A: The systems are designed for easy maintenance with accessible filters and minimal required downtime.
